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Palm's Instruments Division
Electroless Nickel Controllers:
Model 2200 Electroless Nickel
Controller
The
Model 2200 is a state-of-the-art, automatic controller
for electroless nickel plating baths. It will maintain the bath's
strength. within very close limits with a minimum of operator
assistance. The controller is very easy to use and may be adapted
for most electroless nickel solutions.
The Model 2200 monitors
the bath's concentration, pH and cell temperature. When needed,
it makes additions of nickel and hypophosphite replenishers and
neutralizers to keep the solution within the proper operating
range. It also keeps a record of the bath and its age, and the
volume of chemicals used and remaining. These records can be
used to track costs and profitability. In addition, its analyses
can be transmitted to a printer by RS-232 data transfer.The controller
also has audible, high and low level alarms to alert the operator
to out-of -limit conditions.
The Model 2200 contains
a custom designed, microprocessor to allow close control maximum
flexibility, advanced record keeping. It is very user friendly.
It prompts the operator to enter any required information through
a menu selection process. Set points, alarm levels, bath volume,
concentration and age, and sampling and addition times are all
adjustable. The user can easily change them to account for changes
in bath chemistry or volume. Automatic bath control can provide
many benefits for the electroless nickel plater. It can increase
production by maintaining the bath's operating parameters within
close control and thus providing the maximum deposition rate.
The bath's life is also extended by operating the solution at
its optimum condition. This also helps provide consistent and
quality deposits and reduces rejects. The better records produced
by a controller also help to better manage the process and to
better track costs.
PACKAGES
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2200-B |
Nickel controller, sample pump,
50' Hi temperature sample hose, sample pick-up tube. Replenishment
pumps are not included with this package. |
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2200-R |
Same as 2200-B with the addition
of a Nickel/Hypo pump, 2 replenisher pickup tubes, and 200' of
1/2 " tubing. |
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2200-P |
Same as the 2200-R with the addition
of pH pump 1 pH pickup tube, and 100' of 3/8" tubing. |
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2200-D |
Same as the 2200-P with the addition
of a Data printer. |
SPECIFICATIONS
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Control Modes: |
Automatic: Closed Loop control with
automatic addition of Ni replenisher, hypo, and pH adjuster.
Manual: A manual pump addition can be made with a displayed time. |
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Control Adjustments: |
One point and two point calibrations
can be made for both the nickel metal analysis and pH.
A one point trim can be made to the cell temperature. |
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Control Setpoints: |
Tank volume, pump outputs, percentage
addition, set point of addition, high Ni pH temperature, low
Ni pH drum volumes, pH add point. |
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Control Limits: |
Nickel metal 4.0 g/l - 7.0 g/l
pH: 4.0 - 7.0 pH
Temperature: 0 - 100 Deg C |
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Alarm Modes: |
Nickel metal high, nickel metal
low, pH high, pH low, cell temperature high, replenisher drum
volume low. |
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Instrument Power: |
Controller - 110/220 Vac @ 15 Amps
Printer Output: Serial 1200 baud 50' max. cable length.
LCD Display: 4 x 20 backlite super twist LCD |
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